Please read this section carefully and completely before you start building your first MattzoController.

The electrical wiring and the firmware of the different MattzoController types are different, but all controllers also have strong similarities.

MattzoController in general

This section applies to all flavours of the MattzoController.

In this section, some common features of all kinds of the MattzoController are described. The different types of MattzoControllers are described in greater detail in the subsequent sections.

General considerations

First you need to build the controller, download the firmware, do some network and wiring configuration in the code, and then upload the firmware to the controller.

To complete these tasks successfully, it is helpful if you have played around with Arduino or something similar before. It is even more helpful if you have basic understanding of computer networks, programming and micro controllers.

Nevertheless, we know of many people who successfully managed to build and set-up MattzoControllers with very little specific knowledge about those things, and brought their LEGO train layout to a whole new level.

Building the different controller types

Instructions how to build the different controllers can be found in the controller-specific sections.

Download the firmware

Firmware, firmware history and roadmap for planned features can be found here.

Uploading the firmware

You need the Arduino IDE to upload the firmware to the micro controller. Do NOT download the Arduino IDE via Microsoft Store. Download the installer directly from the download section of the Arduino website.

As we are using ESP8266 and ESP32 micro controllers, you need to add the following Board Manager URLs to the Arduino IDE (Menu File / Preferences, Additional Board Manager URL):

Required libraries depend on the MattzoController type. They can mainly be downloaded directly from the Arduino IDE. Details and exceptions are described in the source code for the specific MattzoController.

You need to copy the header file MattzoController_Network_Configuration.h to the library directory of the Ardunio IDE and enter your network settings. This way, the network settings are centrally configured, which makes maintenance of your network settings significantly easier.

From firmware 0.3, you need to move the folder “libraries/MattzoBricks” including its contents to the Arduino libraries folder. The files are required by the firmware for the various controller types and included in the compilation process before uploading the firmware.

The type specific firmware sketches have their own additional configuration files from Firmware 0.3 onwards. The configuration files may be copied in order to maintain different configurations for e.g. two different MTC4PU controllers controlling different trains.

To upload the firmware, you would normally connect the controller via USB to your computer. MattzoControllers also feature OTA (over the air). This way, you can update the firmware via WiFi without USB connection after it has been successfully installed for the first time. If you wonder why this should be important, imagine a layout with 20 switch controllers, 30 sensors controllers, 25 signal controllers and 20 trains, and all controllers carefully inserted into your LEGO landscape or trains. Updating all of these controllers via USB would be a nightmare.

If you are a seasoned software developer, you may also try Microsoft Visual Studio with the vMicro or platform.io extension, which gives you all the benefits of a powerful and professional IDE, and all the key features of the Arduino IDE. Nevertheless, if you are new to software development, we would recommend to use the Arduino IDE.

WiFi

The MattzoController tries to connect to WIFI on start-up. The SSID and WIFI passphrase must be set in the MattzoController_Network_Configuration.h file before you upload the firmware in order to enable the controller to establish the connection.

If you have installed the optional status LED, the LED flashes during the WiFi connection process (0.1 seconds on, 0.9 seconds off). After a successful connect, the LED turns blinking (0.5 seconds on, 0.5 seconds off) to indicate it tries to connect to the MQTT broker.

MQTT

After establishing a WIFI connection, the controler connects to the MQTT broker.

Download and install a MQTT broker and start it somewhere in your local network, e.g. on the computer on which Rocrail is running. The most common MQTT broker is the free “mosquitto” software, which can be downloaded from https://mosquitto.org.

The IP address of the MQTT broker must also be set in the MattzoController_Network_Configuration.h file.

Mosquitto needs no special configuration in version 1.x. Just start it by running mosquitto.exe.

Please be aware that your computer may have multiple network adapters, e.g. one for Ethernet (LAN) and another one for WiFi. It is important that mosquitto is listening on the WiFi network adapter. If you want to keep things simple, deactivate all network adapters that you do not need or – even simpler – pull out the network cable before starting mosquitto.

Important: From mosquitto version 2.0 and above, mosquitto needs a configuration file in order to allow connections from clients that do run on the same machine as mosquitto itself – like the MattzoControllers. The configuration file should be named mosquitto.conf and should be in the mosquitto installation directory. The file needs to contain the following lines:

allow_anonymous true
listener 1883

You can now start mosquitto with the following command:

mosquitto -c mosquitto.conf

For debugging, it is helpful to start mosquitto in verbose mode:

mosquitto -c mosquitto.conf -v

Do not use verbose mode when you operate large and complex layouts with a large number of switches, sensors, lights, trains and MattzoControllers, because the option may significantly slow down the communication between the components.

If you use Microsoft Windows 10, another option is to use the mosquitto service, which is automatically installed on your machine if you have installed mosquitto 2.0 with the mosquitto installation program. Navigate to the Windows Services, start the service and set the start-up type to “automatic”. Remember to set-up the mosquitto.conf file exactly as described above!

If you have installed the optional status LED, the LED blinks (0.5 seconds on, 0.5 seconds off) to indicate it tries to connect to the MQTT broker. After a successful connection, the LED is turned off.

After the controller has connected to the MQTT broker, the MattzoControllerID can be identified by monitoring the MQTT messages on the MQTT broker. To inspect the MQTT message, you must run the MQTT broker in a mode in which it logs out the MQTT messages. This is often called the “verbose” mode. If mosquitto is used as MQTT broker, the verbose mode can be started in MS Windows. Stop the service, open a command line window, navigate to the mosquitto installation directory and type:

mosquitto -v

If you use mosquitto 2.0+, the command would be:

mosquitto -c mosquitto.conf -v

Emergency Brake

All controllers send last will messages to the MQTT broker upon disconnection. The last will messages of critical controllers (MattzoSwitchControllers and MattzoSensorControllers) trigger the emergency brake for all MattzoTrainControllers, i.e. all trains stop if a critical controller disconnects from the MQTT broker. This helps to prevent larger crashes on the layout.

You can also trigger the emergency brake directly from Rocrail: Either press the “Power off” button (the light bulb), or the “Emergency Brake” (the red dot). This way, a ghost train can trigger an emergency brake situation, which is quite handy to prevent larger crashes. To set this up, you need to enable the feature “Power off at ghost train” in the Rocrail settings.

Shutting down Rocrail will also trigger the emergency brake.

An emergency brake situation can be noted by two things:

  1. No trains are moving any more
  2. All train lights are blinking.

The emergency brake situation remains until you have reset it. To reset, you need to virtually switch the “power” in Rocrail off and on again:

First Boot

On first boot, the controller generates a random number called “MattzoControllerID”. This id is an integer value between 1 and 65000. The MattzoControllerID is stored in the long-term memory of the micro controller and reloaded on subsequent boots.

The controller prints the MattzoControllerId to serial on boot. You can inspect the information when you connect the controller via USB to your PC, start the serial monitor of the Arduino IDE and reset the controller.

Arduino IDE Serial Monitor with Boot information of a MattzoController. The MattzoControllerID is 9990.

Tip: it’s also a good idea to have the controller connected to the serial monitor when trying to solve problems. Even better it to use the built-in syslog capability of the MattzoControllers. To use this feature, you need to enable and set it up in MattzoController_Network_Configuration.h.

Rocrail Setup

Download and install Rocview on your computer.

Required settings:

  • Tab “Service”
    • Rocrail Properties (menu File / Rocrail Properties)
      • MQTT Service
        • Hostname: IP address of the MQTT broker (e.g. localhost)

  • Tab “Controller”
    • Add the “virtual” controller.
    • Rename it to “vcs-1” or similar.

Problem Fighting

  • If Rocrail does not receive sensor events from the MattzoController, you should first check if the controller has booted correctly. If this is not the case, it may help to disconnect LEDs or sensors from the micro controller and try again.
  • Then you should check if the controller has successfully connected to WIFI. Make sure that you have sufficient WIFI coverage at the desired location of the controller. Rebooting the controller (something multiple times) may also help, especially on ESP-32 boards.
  • Check if the controller has successfully connected to MQTT. If you use mosquitto, it may help to subscribe to the MQTT broker with the command line “mosquitto_sub -t # -v” and check if there are incoming messages from the controller at all. Make sure you enable anonymous inbound connections if using mosquitto 2.0 or above as described in the MQTT section!
  • Check if Rocrail is configured correctly.

Tips and Tricks

  • Make sure that all network nodes have permanent and sufficient WIFI reception!
  • Make sure that the controllers have sufficient power supply. This applies especially to the MattzoSwitchController, but in general also to the other controller types!
  • Reduce anything that could cause lags and delays on your computer, e.g.:
    • Switch off “Trace” in Rocrail.
    • Do not run mosquitto in verbose mode when actually operating real trains.
    • Switch off desktop background slide shows that load complex pictures.
    • Switch off complex screen savers.
    • Stop clients like Dropbox, OneDrive, iCloud or other cloud upload/download software. They demand significant processing and network ressources on your computer and may come to live arbitrarily.
  • If you not attending your layout, power down all MattzoSwitchControllers for security reasons. If a switch motor is trying to turn to a position that it can not achieve, it will block, overheat and eventually break. MattzoSwitchControllers are trying to turn the servo motor as they are told from Rocrail. It is important to note that a simple configuration error can cause the switch motor to overheat! PLEASE TAKE THIS WARNING SERIOUS. I have reports of a user who literally BURNED off an ESP-8266 micro controller. With “burn” I mean: it went on flames! Okay okay, the guy connection the controller to a car battery, but be careful anyway!

How to contribute

The code is managed as a git repository on Github. Maintenance and enhanvements are mainly done by Mattze and other members of the MattzoBricks core development team.

If you would like to join the MattzoBricks core development team, send an e-mail to info@mattzobricks.com.

We think about setting the git repository to public, maybe from firmware version 1.0. We will decide that later.

10 thoughts on “General Section

  1. Hi Mattze,

    I have built some controllers and all of them have no trouble connecting to the local WiFi. I also have put in the computer’s IP that hosts mosquitto in the “MattzoController_Network_Configuration.h” (and that is the same computer that runs rocrail). However, none of my controllers can connect to mosquitto. I do not have a real overview of the mosquitto.conf and what I need to adjust. Could you tell/sent me the important configurations of mosquitto? I am working on it for some days now and I just do not get it to connect.

    Thanks,
    Uli

    1. Hi Ulrich (and Matthias),

      I encounter the exact same problem with my controllers. They connect to the wifi with no problem but keep trying to connect to the MQTT broker unsuccessfully although the correct computer IP has been provided in the network configuration file. Have you been able to fix it yet?

      Thanks,

      Lucas

  2. Ulrich, Matthias,

    Even with the steps followed, mosquitto 2.0.3 still won’t work properly. I ended up downgrading to mosquitto 1.6.8 and now everything works flawless… I guess it is a hit or miss with the 2.0+ versions. I’ll keep testing and see if I can get it to work 🙂

    Greetings,

    Lucas

    1. Hi Lucas,

      I’m running Mosquitto v2.0.2 without any issues. In my Mosquitto config under `Listeners` I enabled a listener on a specific IP address (port 1883) and under `Security` I enabled anonymous access (because I thust all devices on that specific network anyway): `allow_anonymous true`. That’s all.

      Obviously I also had to allow port 1883 through the firewall of my machine. Please note Mosquitto itself sets a few firewall rules after install by default. Those were too restrictive for me so I had to disable some of them.

        1. Hi Mattze and Raymond,

          I got Mosquitto 2.0.4 to work. When editing the .conf file of Mosquitto after installation I forgot to remove the # to ‘uncomment’ the value. This is mentioned in the first few lines of the configuration file which I totally missed. After that, I realised the steps above described making a new simple configuration file instead of editing the one provided by default after installation, creating practically the same result. I guess I got too excited to get the trains running and skipped a line or two. If only I would have read the section carefully…

          I truly am an idiot *facepalm* 😀

          Sorry for the fuss and my thanks to both of you for your help and patience!

          All the best,

          Lucas

  3. I have been actively working on my MattzoSensorControllers for the past few days and it now successfully connects to both wifi and Broker, but wont tell me his Adress. In the “First Boot” Section it is described as simply restart the controller, but how do I do that? I have researched on Google and couldnt find a answer yet, so i thought I could just ask here.
    Regards
    Flec

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